Warm flat roof build-up
Insulation sits above the deck, keeping the structure warm and dry.
- 1
Waterproof membrane
EPDM, GRP or felt — the weathering layer, bonded to the insulation.
- 2
PIR insulation to falls
Sits above the deck so the timber stays at room temperature. Tapered boards create the fall.
- 3
Vapour control layer
Stops warm, moist indoor air reaching the cold side of the insulation.
- 4
Deck
18mm OSB3 or plywood — the base the system is bonded to.
- 5
Joists
Structure sized by the engineer for span and load.
Common failure points
- Ponding water from inadequate falls
- Missing or punctured vapour control layer
- Upstands lower than 150mm at walls and door thresholds
- Outlets undersized or set above membrane level


